Replacement StoneAge BTC-200 Boiler Tube Cleaner
Introduction
The StoneAge BTC-200 Boiler Tube Cleaner cleans radial tubes found in the mud and steam drums of package boilers. It fits through a standard manway and cleans boiler tubes without the need for an operator to enter the vessel.
ABX-PRO Drive Technology delivers up to 50 lbs (23 kg) of push to clear plugged tubes and help the hose travel long distances through multiple bends.
Features
• Eliminates confined space entry
• Can be adapted to other types of boilers
• Compatible with HELIX ™ armored hose or standard flex lance
• Pairs with all StoneAge rotary pipe and tube cleaning tools
• Integrated camera system simplifies tube indexing
• Hose containment drum for job site safety and prolonged hose life
Main Technical Specifications
| Tool Model |
BTC-200 |
| Maximum Pressure |
20k psi |
1400 bar |
| Flow Range |
5-12 gpm |
19-45 l/min |
| Hose Size |
5mm, 6mm |
| Feed Rate |
9-50 ft/min |
2.7-15.2 m/min |
| Maximum Hose Length |
75 ft |
22 m |
| Maximum Tube Length |
50 ft |
15 m |
| Weight |
90 lbs |
41 kg |
Furnace & Boiler Cleaning Systems
1. Hose Containment Drum
For safe management and storage of high-pressure hose
2. Rugged Camera System
Facilitates quick indexing of boiler tubes
3. Precise, Controlled Hose Feed
Allows cleaning through multiple tube bends while protecting hose from damage
BTC-200-001 Boiler Tube Cleaner Components
1. ABX-PRO Tractor
The Drive will feed or retract the Hose through the assembly into the boiler tube ports. The Drive can exert up to 50 lbs (23 Kg) of push when needed to clear plugged tubes or travel long distances.
2. ABX-PRO-5 Hose Containment Drive
The Hose Containment Drive is a hose drive with an air motor driving rollers to take up slack in the hose and push it into the containment drum.
3. HCS-BTC-200 Hose Containment System
The Hose Containment System remains outside of the boiler and is designed to keep the Hose managed and protected.
4. HLXR-100-001 Rotator
The Rotator aligns the Hose and water jet tool with the boiler tubes. The Rotator is comprised of an air motor drive, double worm gear reduction, overload slip clutch, and elbow. The Hose and water jet tool exit the HLXR 040 Rotator Elbow and enter the boiler tubes. Rotator extension tubes are available through StoneAge to match the internal diameter of the boiler tube. The Rotator and the Tractor allow the operator to align the Hose with each individual boiler tube before launching the Hose.
5. HLXT-100-001 Tractor Drive Assembly
The Tractor moves the entire Boiler Tube Cleaner unit forward and backward along the rail.
6. Hose Types- Standard Poly Or Helix
The Boiler Tube Cleaner comes standard with Poly rollers and 5/4 Poly hose. It can also be retrofit to accommodate Helix hose with HLXD 625 Helix Roller Kits installed in the ABX-PRO Tractor and the ABX-PRO-5 Hose Containment Drive.
Maintenance
| Maintenance Item |
Frequency |
Maintenance Required |
| Gearbox oil level for HLXT-100-001, HLXR-100-001, ABX-PRO AND ABX-PRO-5 Tractors |
Every 100 Hours of use |
Drain the refill with Mobil ® SCH ™ 634 synthetic gear oil. |
| All air fittings |
Before each use |
Inspect threads for wear or damage. |
| All air fittings |
After each use |
Apply a small amount of air tool oil directly into the forward and reverse fittings. Then, briefly operate the controls at slow speed for a short duration in each direction to coat the interior parts of the motor. Install the dust caps onto all fittings to keep moisture and dirt out. |
| Carriage rollers |
Every 100 Hours of use |
Lubricate Zerks on all Carriage Rollers using any multipurpose NLGI 2 grease. Carriage rollers will continue to function normally after some wear. Roller replacement is required when wear begins to affect the Drive movement in forward or reverse. |
| Drive Rollers inside both the ABX-PRO and ABX-PRO-5 |
When Needed |
The BTC-200 BOILER TUBE CLEANER comes with two pairs of the PRO 174-46 installed in the ABX-PRO and ABX-PRO-5 TRACTORS. Inspect for wear and replace if damaged. |
Storage, Transportation, And Handling
• When moving the BTC-200 and any of its components, lift with care to prevent bodily injury.
• When storing the unit, use compressed air to blow out the air lines to remove debris and moisture. Use mild soapy water to clean the machine in order to remove corrosive materials.
• Store unit in a clean and dry area.
• Apply a small amount of air tool oil directly into the motor forward and reverse fittings. Then, briefly operate the controls at slow speed
for a short duration in each direction to coat the interior parts of the motor. Install the dust caps onto all fittings to keep moisture and dirt out.
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